Spinning Skills Standards

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Table of Contents:
Spinning Skills Standards - Level II

Spinning Skills Standards - Level II
A Skills, Training, and Certification Framework for Metalworking in the United States

Occupational Description and Benchmarks for Metalforming: Spinning

Occupational Description
Tooling Skills
Handling of Materials and Related Fluids Skills
Inspection and Quality Assurance Skills
Work Planning and Job Control Skills

Setup and Operation of Spinning Lathes

Other Skills and Competencies

Framework for Spinning Skills -- Level II

Duty Area:	1.	Quality Control and Inspection
Duty:	1.1	Part Inspection
Duty:	1.2	Part Inspection Using Surface Plate Techniques
Duty:	1.3	Part Inspection Using a Visual Comparator
Duty:	1.4	Inspection: Manual Coordinate Measuring Machine
Duty:	1.5	Verify Conformance of Material to Job Requirements.

Duty Area:	2.	Setup
Duty:	2.1	Select, Identify, and Install Tooling for Metal Spinning
Duty:	2.2	Calculate and Develop a Blank Size
Duty:	2.3	Set Up and Operate Spinning Lathes Producing Simple Flat Head Shapes over Mandrels with Single Lever Hand Tools
Duty:	2.4	Set Up and Operate Spinning Lathes Producing ASME F&D Shapes Using Mandrels and Single Lever Hand Tools
Duty:	2.5	Set Up and Operate Spinning Lathes Producing Cylindrical Shells over Mandrels with Single Lever Hand Tools
Duty:	2.6	Set Up and Operate Spinning Lathes Producing Hemispheres over Mandrels with Single Lever Hand Tools
Duty:	2.7	Set Up and Operate Spinning Lathes Producing Nosecones over Mandrels with Single Lever Hand Tools
Duty:	2.8	Set Up and Operate Spinning Lathes Producing Simple Flat Head Shapes over Mandrels with Compound Lever Hand Tools
Duty:	2.9	Set Up and Operate Spinning Lathes Producing ASME F&D Shapes Using Mandrels and Compound Lever Hand Tools
Duty:	2.10	Set Up and Operate Spinning Lathes Producing Cylindrical Shells over Mandrels with Compound Lever Hand Tools
Duty:	2.11	Set Up and Operate Spinning Lathes Producing Hemispheres over Mandrels with Compound Lever Hand Tools
Duty:	2.12	Set Up and Operate Spinning Lathes Producing Nosecones over Mandrels with Compound Lever Hand Tools
Duty:	2.13	Set Up and Operate Spinning Lathes Producing Nosecones over Mandrels with Manually Controlled Hydraulically Assisted Tools
Duty:	2.14	Set Up and Operate Template-Controlled Spinning Lathes
Duty:	2.15	Set Up and Operate Spinning Lathes Hot Spinning a Part
Duty:	2.16	Set Up and Operate a CNC Spinning Lathe
Duty:	2.17	Set Up and Test Safety Systems

Duty Area:	3.	Setup Handoff
Duty:	3.1	Communicate Operating Plan and Safety Requirements to an Operator

Duty Area:	4.	Production Operations
Duty:	4.1	Monitor Process, Record Required Production Data, Respond to Problems
Duty:	4.2	Troubleshoot Running Processes
Duty:	4.3	Package Finished Product
Duty:	4.4	Cut the Bottom Out of a Part
Duty:	4.5	Trim a Part True
Duty:	4.6	Trim a Part to Length
Duty:	4.7	Form a Bead on a Part
Duty:	4.8	Deburr a Part That Is Mounted in the Spindle
Duty:	4.9	Flame Anneal a Part
Duty:	4.10	Manually Grind Tools

Duty Area:	5.	Related Tasks
Duty:	5.1	Handle Materials of Work in Process and Finished Work
Duty:	5.2	Set Up and Adjust Lubrication System, Fill and Refill the Lube System

KSAO Area:	1.	Written and Oral Communication
KSAO:	1.1	Reading
KSAO:	1.2	Writing
KSAO:	1.3	Speaking
KSAO:	1.4	Listening

KSAO Area:	2.	Mathematics
KSAO:	2.1	Arithmetic
KSAO:	2.2	Applications of Geometry

KSAO Area:	3.	Decision Making and Problem Solving
KSAO:	3.1	Applying Decision Rules
KSAO:	3.2	Basic Problem Solving

KSAO Area:	4.	Engineering Drawings and Sketches
KSAO:	4.1	Standard Orthographic Blueprints
KSAO:	4.2	GDT Orthographic Blueprints

KSAO Area:	5.	Measurement
KSAO:	5.1	Basic Measuring Instruments
KSAO:	5.2	Precision Measuring Instruments
KSAO:	5.3	Surface Plate Instruments

KSAO Area:	6.	Metalworking Theory
KSAO:	6.1	Material Properties
KSAO:	6.2	Heat Treatment and Work-Hardening
KSAO:	6.3	Lubricants, Cutting Fluids, and Coolants
KSAO:	6.4	Oxy-Fuel Heating

APPENDICES

Appendix A:	Knowledge, Skills, Abilities and Other Characteristics
Appendix B:	National Institute for Metalworking Skills Board and Project Staff
Appendix C:	Metalworking Industry Skill Standards Project Steering Committee Members
Appendix D:	Technical Work Group for Spinning -- Level II
Appendix E:	Spinning Skill Standards Regional Validation Participants
Appendix F:	Related Metalworking Skill Standards

Framework for Spinning Skills -- Level II

Occupational Duties			Knowledge, Skills, Abilities and Other Characteristics
1. Quality Control and Inspection			1. Written and Oral Communication
	1.1	Part Inspection		1.1	Reading
	1.2	Part Inspection Using Surface Plate Techniques		1.2	Writing
	1.3	Part Inspection Using a Visual Comparator		1.3	Speaking
	1.4	Inspection: Manual Coordinate Measuring Machine		1.4	Listening
	1.5	Verify Conformance of Material to Job Requirements

2. Setup			2. Mathematics
	2.1	Select, Identify, and Install Tooling for Metal Spinning		2.1	Arithmetic
	2.2	Calculate and Develop a Blank Size		2.2	Applications of Geometry
	2.3	Set Up and Operate Spinning Lathes Producing Simple Flat Head Shapes over Mandrels with Single Lever Hand Tools
	2.4	Set Up and Operate Spinning Lathes Producing ASME F&D Shapes Using Mandrels and Single Lever Hand Tools
	2.5	Set Up and Operate Spinning Lathes Producing Cylindrical Shells over Mandrels with Single Lever Hand Tools
	2.6	Set Up and Operate Spinning Lathes Producing Hemispheres over Mandrels with Single Lever Hand Tools
	2.7	Set Up and Operate Spinning Lathes Producing Nosecones over Mandrels with Single Lever Hand Tools
	2.8	Set Up and Operate Spinning Lathes Producing Simple Flat Head Shapes over Mandrels with Compound Lever Hand Tools
	2.9	Set Up and Operate Spinning Lathes Producing ASME F&D Shapes Using Mandrels and Compound Lever Hand Tools
	2.10	Set Up and Operate Spinning Lathes Producing Cylindrical Shells over Mandrels with Compound Lever Hand Tools
	2.11	Set Up and Operate Spinning Lathes Producing Hemispheres over Mandrels with Compound Lever Hand Tools
	2.12	Set Up and Operate Spinning Lathes Producing Nosecones over Mandrels with Compound Lever Hand Tools
	2.13	Set Up and Operate Spinning Lathes Producing Nosecones over Mandrels with Manually Controlled Hydraulically Assisted Tools
	2.14	Set Up and Operate Template-Controlled Spinning Lathes
	2.15	Set Up and Operate Spinning Lathes Hot Spinning a Part
	2.16	Set Up and Operate a CNC Spinning Lathe
	2.17	Set Up and Test Safety Systems

3. Setup Handoff			3. Decision Making and Problem Solving
	3.1	Verify Machine Condition		3.1	Applying Decision Rules
				3.2	Basic Problem Solving

4. Production Operations			4. Engineering Drawings and Sketches
	4.1	Monitor Process, Record Required Production Data, Respond to Problems		4.1	Standard Orthographic Blueprints
	4.2	Troubleshoot Running Processes		4.2	GDT Orthographic Blueprints
	4.3	Package Finished Product
	4.4	Cut the Bottom Out of a Part
	4.5	Trim a Part True
	4.6	Trim a Part to Length
	4.7	Form a Bead on a Part
	4.8	Deburr a Part That Is Mounted in the Spindle
	4.9	Flame Anneal a Part
	4.10	Manually Grind Tools

5. Related Tasks			5. Measurement
	5.1	Handle Materials of Work in Process and Finished Work		5.1	Basic Measuring Instruments
	5.2	Set Up and Adjust Lubrication System, Fill and Refill the Lube System		5.2	Precision Measuring Instruments
				5.3	Surface Plate Instruments

			6. Metalworking Theory
				6.1	Material Properties
				6.2	Heat Treatment and Work-Hardening
				6.3	Lubricants, Cutting Fluids, and Coolants
				6.4	Oxy-Fuel Heating